Toyota 1ZZ-FE 1.8L Engine Specs, Problems, Reliability

Toyota 1ZZ-FE 1.8L Engine Specs, Problems, Reliability. The 1ZZ-FE was a 1.8-liter inline four-cylinder gasoline engine out of Toyota’s ZZ engine household. Replacing the old 1.8 L 7A-FE engines, it was first presented in 1998, and in December 2007, its production already was stopped. This engine was used mostly for the front-wheel drive automobiles such as the Toyota Corolla or Toyota Celica GT, but also for the rear-wheel-drive Toyota MR2 Spyder and Lotus Elise.

Toyota 1ZZ FE 1.8L Engine Specs

Instead of a cast iron block used in Toyota’s 7A-FE, the 1ZZ engine has a die-cast aluminum cylinder block with thin (2.0 mm thick), chill-fitted cast iron cylinder liners. The engine block is geared up with a created crankshaft with 5 journals and eight balance weights, light-weight connecting rods, and aluminum pistons with full floating-type piston pins. On top of the block, there is a twin webcam aluminum cylinder head with 4 valves per cylinder (16 valves total). The 1ZZ cylinder head features laser-clad valve seats. The consumption valve diameter is 32.0 mm diameter and its valve lift is 9.3 mm. The exhaust valves have a 27.5 mm size and 8.4 mm lift.

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Toyota 1ZZ-FE 1.8L Engine Specs, Problems, Reliability

The overhead intake and exhaust camshafts are chain driven. There is an 8 mm pitch roller chain which opts for an auto tensioner. From 2000, the engine was produced with Toyota’s Variable Valve Timing with intelligence’ (VVT-i). That system offered variable intake valve timing just. The consumption manifold was made from plastic and had long and straight consumption ports. The TRD version of the 1ZZ-FE engine had its own cast aluminum intake manifold. The 1ZZ-FE engine got sequential electronic fuel injection (EFI) with twelve-hole injector nozzles and a distributorless, coil-on-plug ignition system (Toyota Direct Ignition). The exhaust side has a stainless steel exhaust manifold and three-way catalytic converters.

The 1ZZ engine did not make big regard among purchasers, and in 2007, Toyota changed it by the brand-new, for that duration, 1.8-liter 2ZR-FE engine.

Toyota 1ZZ-FE 1.8L Engine Problems and Reliability

The common problem for the 1ZZ engines, produced before 2005, is high oil intake. The reason was in the bad design of oil piston rings, which was revised and improved in 2005. Cast iron liners are thin and non-rebuildable. Similar to laser-clad valve seats, this is not something that can be repaired in a conventional factory. The 1ZZ-FE engine is known as a one-time item. The engine features a long stroke (91.5 mm) in a relatively small displacement. This mix produces large vibration loads. This mix in the 1ZZ engine creates big vibration loads, which the rear engine mount isn’t able to manage too long.

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An approximate mileage which you can leave a 1.8 L 1ZZ-FE is 125,000 miles (200,000 km).

you must see more engine detail in here:  Engine – US Cars News or you can see on wiki here

Toyota 1ZZ-FE 1.8L Engine Specs

Manufacturer Toyota Motor Manufacturing West Virginia;
Shimoyama Plant;
Tianjin FAW Toyota Engines Plant No. 1
Production years 1998-2007
Cylinder block material Aluminum
Cylinder head material Aluminum
Fuel type Gasoline
Fuel system Sequential fuel injection
Configuration Inline
Number of cylinders 4
Valves per cylinder 4
Valvetrain layout DOHC
Bore, mm 79.0 mm (3.11 in)
Stroke, mm 91.5 mm (3.60 in)
Displacement, cc 1,794 cc (110 cu in)
Type of internal combustion engine Four-stroke, naturally aspirated
Compression Ratio 10.0:1
Power, hp 120-140 hp (89-104 kW)/5,600-6,400
Torque, lb ft 122-126 lb-ft (165-171 Nm)/4,200-4,400
Engine weight 225 lbs (102 kg)
Firing order 1-3-4-2
Engine oil weight SAE 5W-30
Engine oil capacity, liter 3.7 l (3.9 qt)
Oil change interval, mile 6,000 (10,000 km)/6 months
Applications Toyota MR2, Toyota Corolla, Toyota Avensis, Toyota Celica, Toyota Caldina, Toyota Vista, Toyota Premio, Toyota Matrix XR, Toyota Allion, Toyota Opa, Toyota Isis, Toyota Wish, Toyota WiLL VS, Chevrolet Prizm, Pontiac Vibe, Lotus Elise
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Toyota 1ZZ-FE 1.8L Engine Modifications

1ZZ-FED – 148 hp (110 kW) at 6,400 rpm, 136 lb-ft (184 Nm) at 4,000 rpm. This engine was produced in Japan at the Shimoyama plant. It features multi-point fuel injection, VVT-I and lightweight connecting rods.
1ZZ-FBE. This engine version is an adjustment for the Brazilian Market. It can operate on E100 Ethanol.